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Two-color injection molding machine
Model number: YC-300
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Support hotline:86-752-6833832
Detailed description
Precise locking system, outstanding efficiency, efficient servo drive, all meet all requirements. Focus on customer products, provide a complete set of technical solutions for customers, and create better investment returns and customer experience for global customers.
TWO COMPONENT INJECTION MOLDING MACHINE-ROTARY TABLE
It is suitable for many different applications, and has many technical functions, which will bring you more efficient production.
Wide range of applications
High precistion mode change devices and two way 180 degree rotating back and forth, which may put two molds produce two component products.
Precision and stability
Rotation platen with High efficiency gear transmission. High precision Servo Motor-drven. Motor-driven. Fast and smooth, the stop posistion is accurate.
Reliable and durable
Self-lubricating wear-resistant surface. During operation, the rotation plate does not come in contact with the platen, thus reducing the possibility of damage caused ty friction.
Diversity choice
Machine comes equipped sith two sets of hydraulic core pulling device on the rotatio platen. Simultaneous water transport device and choose hydraulic, air, and electrical circuit.
Humanized design
The special design, Rotation platen supporting structure effectively prevents the drooping forward of the Rotation platen afer mold installed.
Safe and worry free
With accurate mold positioning holes on platen can ensure precise location for mold installed.
 
TWO-COLOR INJECTION MOLDING MACHINE-ROTARY AXIS

A rotary axis is located at the center of moveable platen, which could drive mould move around to produce individual two-component products.
There are two independent barrel sets at injection unit; each of them could do unit injection action simultaneously.
According to the request of products, the machine with flexibility could do ejection then tum the rotary table or turn rotary table firtst then do the ejection actian as well.
This series machine is suitable for producting keyboard, handle bar. and hanger.....and etc.
INJECTION UNIT
It is suitable for many different applications, and has many technical functions, which will bring you more efficient production.
 
High value
Two isolated barrel sets inject at the same time, thereby reducing cycle time. The shorter cycle time increase productivity of the machine and hence helps to yield bigger profits.
 
High flexibility
Two sets of indep endent proportion pressure / speed hydraulic circuit control two sets of injection sysetm and ejector system, according to the characteristic of flexible settings to optimize the injection process, to ensure that the production of plastic products of high quality, low-cycle and thus has a stronger market competitiveness.
 
High efficiency
The single-cylinder injection unit with high torque and excellent performandce of hydraulic motor can drive screw directly, reduce iol leak, injection efficiency, high stability.
 
 
CONTROL SYSETM:
The controller is adopting 400M high speed CPU, which can equip with semi-closure or fully closed system. Plus personality graphic operation interface, curve online testing function and central network connection management. Ample SPC quality management interface, it is absolutely the best tool to make profit.
Equipped with six stages injection, three stages holding pressure, twostages suck abck and the holding pressure posittion switching controls etc, can flexibly adust according to different products. Precise injectionend and holding pressure position switching practice high precision andhigh stability injection function adopt lindal electrical ruler, precisionreaches 0.01mm, which can accurately control injection strok. it canrecord and display simultaneously samping temperature curve during continuous production process, injection and holding pressure switchingpoint and holding pressure finishing point. Having the function of historical curve allocation, its precision can reach 0.1mm and sytem stability is visiblesix PID stages barrel temperature control is precision can reach. It also has temperature abnormal & electrical wire disconnection alarmeunction, which is able to control the barrel temp-erature accurately. Screwlow temperature staring protection (cold start) can be prevent screw from damage accidentally, adjustable pre-heat temperature keeping and barrel auto heating function, which can arbitrarily set cleaning.
MOLD CLAMPING UNIT
The locking device which is added on both sides of the Rotary Table can prevent effctively the incline of the Rotary Table
Unique and accurate positioning device of the Rotary table cna ensure the stability of mold clamping and prevent mold damage.
The unique reinforced design of Tie Bar and Toggle can effctively absorb the shear stress that generated by mold Clamping to extend the service ilfe of the machine.
Ejector with multi-function on vibration ejection, ejection locate, multiple ejection. Pressure and speed of ejection canset by compuer.
Low pressure result is perfect by equipped with high precision of the low pressure mold closing protection. That can be ste directly by monitor.
Toggle is used by auto lubrication system, lubriction setting can be operated and monitored on the panel directly. And it owns itself lubrication failure alarm.
 
TWO COMPONENT INJECTION MOLDING MACHINE-ROTARY TABLE
Adopts MIRLE microcomputer controller, optional closed loop hydraulic control system, showing extremely stable and accurate performance.
The unique design of our company is that the rotary platen does not touch the mold platen when it rotates to reduce the failure caused by abrasion, and accurate posistioning confirmation is made before mold opening to protect the safey of the mold.
The new generation of toggle clamping structure adopted in this machine, combined wutg bix-type mavable platenl and high-rigidity sand platen structure, has a simple and firm design, and throught finite element analysis of deformation and stress distribution, it has really reached the characteristics of high strength and wear-resisting, which can ensure the forming quality and the life of tie bar.
The machine is equipped with a 32-tit elment high-speed CPU and a system reaction rate as high as 1.20ms, which can effctively improve the sensitivity and stability of the machine.
The two respctive of injcection units adopt the new single-cylinder injection structure, which operates independently of injection and feeding, and can perform multiple compound injection actions
Configure servo motor energy saving system to save energy effctively.
TWO PLATEN DOUBLE COLOR INJE CTION MACHINE
Save space: two platen structure type compare traditional two coior machine, the length shorten 250%-30%
Durable: FEAcubicle type temp template structure desing. Compare with common template strength upgrade more 150%, tem plate less deform, screw strength bigger 20% than traditional machine, long lifetime.
Prexibie: according customer repuirement addition ejector strokeand ejector force.
Fit customer to add opening stroke
Flexble choose injection structure to coordinate customer requirement.
 
PRODUCTS SPECIFICATION
Project Unit YT-450C YT-700C YT-1000C YT-1300C YT-1600C YT-1900C
Injection Unit Screw diameter mm Φ45 Φ50 Φ50 Φ55 Φ55 Φ70 Φ60 Φ70 Φ60 Φ75 Φ70 Φ80
Shot volume cm3 397 491 530 641 665 1462 1102 1500 1102 1722 1500 2286
Shot weight geam 367 453 490 592 614 1351 1018 1386 1018 1591 1386 2112
ozs 13.0 16.0 17.3 20.9 21.7 47.6 35.9 48.9 35.9 56.1 48.9 74.5
Injection pressure kg/cm2 3192 2586 2803 2317 2845 2210 1889 2623 1889 2285 2623 1815
Injection rate cm3/sec 142 175 162 196 249 403 200 324 246 667 260 353
Clamping Unit Clamping force metric tons 450 700 1000 1300 1600 1900
Daylight Max mm 1400 1700 1900 2800 2900 3200
Opening stroke mm 600-1100 700-1350 800-1450 1000-1600 1400-2200 1400-2500
Mold thickness mm 300-800 350-1000 450-1100 600-1400 700-1500 700-1800
Rotary Table Diameter mm 1250 1530 1680 1930 2190 2350
Distance Between Barrel Centers mm 550 650 700 710 710 710
Distance between tie bar mm 960*830 1150*980 1260*1050 1440*1200 1550*1400 1760*1520
Ejector stroke mm 200 200 250 300 300 300
Electrical Equipment Pump Motor power HP(kw) 80(60) 80(60) 100(74.6) 120(90) 130(100.7) 240(179)
Temperature controller (range)set 2-(0-400℃)*5 2-(0-400℃)*5 2-(0-400℃)*5 2-(0-400℃)*5 2-(0-400℃)*5 2-(0-400℃)*5
Heater power kw 26 25 35 42 60 60
Other Machine dimensions mm 6900*2200*2400 7300*2400*2500 8300*3200*2800 9600*3300*2800 10400*3500*3100 1200*3800*3100
Machine weight netric ton 19 25 35 42 60 95
System pressure kg/cm2 170 170 170 170 170 170
TECHNICAL PARAMETERS
Project Unit YC-130 YC-180
Injection Unit Screw diameter mm Φ24 Φ26 Φ30 Φ26 Φ30 Φ34
Shot volume cm3 55 65 86 77 102 132
Shot weight gram 51 60 80 71 95 122
ozs 1.8 2.1 2.8 2.5 3.3 1.3
Injection pressure kg/cm2 2406 2050 1540 2547 1913 1490
Injection Speed mm/s   129     121  
Injection Rate cm3/sec 58 68 91 64 85 110
Screw Speed (max) rpm 280 250
Clamping Unit Clamping force metric tons 130 180
Clamping stroke mm 310 400
Mould Thickness Range mm 120-400 160-430
Rotary Table Diameter mm 720 830
Distance Between Barrel Centers mm 350 420
Distance between tie bar mm 600*400 710*440
Ejector stroke mm 70 100
Electrical Equipment Pump Motor power kw 7.5+7.5 9.4+9.4
Temperature controller (range)set 2-(0-400℃)*5 2-(0-400℃)*5
Heater power kw 7.2 8.8
Other Machine dimensions mm 5000*1100*1800 5584*1600*1840
Machine weight metric tons 5 7
System pressure kg/cm2 140 140
Platen dimensions  
Platen dimensions  
Platen dimensions  
TECHNICAL PARAMETERS
Project Unit YC-230 YC-300
Injection Unit Screw diameter mm Φ30 Φ34 Φ40 Φ34 Φ40 Φ45
Shot volume cm3 113 145 201 159 220 278
Shot weight gram 104 134 186 147 203 257
ozs 3.7 4.7 6.5 5.2 7.2 9.1
Injection pressure kg/cm2 2489 1938 1400 3052 2205 1742
Injection Speed mm/s   106     82  
Injection rate cm3/sec 75 96 133 74 103 130
Screw Speed (max) rpm 250 250
Clamping Unit Clamping force metric tons 230 300
Clamping stroke mm 450 500
Mold thickness mm 180-470 195-585
Rotary Table Diameter mm 960 1070
Distance Between Barrel Centers mm 450 500
Distance between tie bar mm 830*510 910*570
Ejector stroke mm 110 110
Electrical Equipment Pump Motor power kw 9.4+9.4 14.1+14.1
Temperature controller (range)set 2-(0-400℃)*5 2-(0-400℃)*5
Heater power kw 8.8 13
Other Machine dimensions mm 6800*1800*2100 7000*1900*2200
Machine weight metric tons 13 15
System pressure kg/cm2 140 140
Platen dimensions  
Platen dimensions  
Platen dimensions  
TECHNICAL PARAMETERS
Project Unit YC-450 YC-550 YC-650
Injection Unit Screw diameter mm Φ45 Φ50 Φ50 Φ55 Φ50 Φ55
Shot volume cm3 366 451 530 641 471 570
Shot weight gram 338 417 490 592 420 509
ozs 11.9 14.7 17.3 20.9 14.8 17.9
Injection pressure kg/cm2 2676 2167 2309 1908 2764 2284
Injection Speed mm/s 88 82 82
Injection rate cm3/sec 140 172 162 196 160 194
Screw Speed (max) rpm 170 190  
Clamping Unit Clamping force metric tons 450 550 650
Clamping stroke mm 600 620 650
Mold thickness mm 200-700 320-900 350-1000
Rotary Table Diameter mm 1250 1450 150
Distance Between Barrel Centers mm 550 650 37
Distance between tie bar mm 1100*600 1200*715 1260*780
Ejector stroke mm 140 140 140
Electrical Equipment Pump Motor power kw 21.2+21.2 30+30 30+30
Temperature controller (range)set 2-(0-400℃)*5 2-(0-400℃)*5 2-(0-400℃)*5
Heater power kw 26 26 32
Other Machine dimensions mm 7500*2000*2100 7850*2250*2200 8000*2250*2200
Machine weight metric tons 17.6 30 32
System pressure kg/cm2 140 140 140
Platen dimensions  
Platen dimensions  
Platen dimensions  
TECHNICAL PARAMETERS
Project Unit YC-850 YC-1000 YC-1420
Injection Unit Screw diameter mm Φ55 Φ70 Φ55 Φ70 Φ44 Φ70 Φ90
Shot volume cm3 665 1500 665 1500 665 1500 2893
Shot weight gram 614 1386 614 1386 614 1386 2673
ozs 21.7 48.9 21.7 48.9 21.7 48.9 94.3
Injection pressure kg/cm2 2343 2210 2343 2271 2343 2210 1815
Injection Speed mm/s 105 105 105
Injection rate cm3/sec 249 403 249 403 249 403 667
Screw Speed (max) rpm 160 180 160
Clamping Unit Clamping force metric tons 850 1000 1420
Clamping stroke mm 1000 1100 1300
Mold thickness mm 400-1100 700-1300 700-1300
Rotary Table Diameter mm 1500 1600 1930
Distance Between Barrel Centers mm 700 710 710
Distance between tie bar mm 1060*1060 1130*1130 1330*1330
Ejector stroke mm 140 140 130
Electrical Equipment Pump Motor power kw 31.4+31.4 45+45 60+60
Temperature controller (range)set 2-(0-400℃)*5 2-(0-400℃)*5 2-(0-400℃)*5
Heater power kw 58 58.7 67.9
Other Machine dimensions mm 11100*2250*2300 11200*2300*2500 11500*3050*2750
Machine weight metric tons 50 56 70
System pressure kg/cm2 140 140 140
Platen dimensions  
Platen dimensions  
Platen dimensions  

Note: The output of this product parameter is calculated according to the specific gravity of polystyrene of 1.05, assuming an efficiency of 0.88. As the product is continuously researched and improved, the design changes are subject to change without notice.
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