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Servo energy injection molding machine
Model number: YX-110
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Support hotline:86-752-6833832
Detailed description
HIGH PERFORMANCE SERVO MOTOR System
◆ Prompt response, Stable performance of servo motor power system equipped sith high precision and high sensitivity of the pressure feedback device. The formation of closed loop precision control reached customer requirements with he best product stability.
◆ YangXin Thermosetting Machine owned precision, fast stale, energy saving and other advantages. The structural design combined with thermosetting forming characteristics for rational design.
◆ Thes thermosetting machines selected the special screw barrel sith corrosion-resistant and wear-resistant material. Special processing and treatment suited thermosetting materials and heat curing through mold temperature controller.
 
Horizontal thermosetting machine be suitable range
Suitable range DAP, Bakelite powder, BMC, Urea and the others suitable materials
Clamping Force 60~320 tons
Shot weight range 107-1489 grams
Thermosetting screw barrel Thermosetting raw materials, mould Temp. Controller and suit for all of thermosetting raw materials (Bakelite material)
Horizontal thermosetting machine Productions can drop down automatically
Sandwich mould platen design Including heat cutting the hot & cold platen - Glass fiber platen / Asbestos platen. To makesure heater of mould caused machine` s short life or the other unstable problem and unnecessary power waste
Addition equipment Mould temperature controller (offer the curing through mold temperature controller)
PRODUCT APPLICATION
Be used for a variety of thermosetting (Bakelite material) Bakelite, Tablweare, Hand wheel, Bakelite handle, cutlery, panhandle, Pot ears, Knife handle, Bakelite knob, Switch, Oven accessories, Termials, End button, Meter accessories, Meter shell and etc.
CHARCTERISTICS OF HORIZONTAL THERMOSETTING INJECTION MOLDING MACHINE
◆ Quick clamping settings, Low pressure safe mode, abnormal automatic open mode, unique safety design.
◆ Low pressure safe mode: Unique design of zero pressure slow speed off mode thchnology. Protect personal safety. Excellent leader in thermosetting industry.
◆ Automatic fault display and adjust the detection easily.
◆ CPU Controller was from Taiwan. Hydraulic pump & parts selected famous brand for quiet, sophisticated, quick and durable.
◆ Multi-stage injection pressure, injection speed, back pressure without paragraph adjustment suited precision platic parts molding.
◆ Ejector by hydraulic cylinder.
 
ADVANTAGES
◆ Safe, energy saving, stable, efficient, energy saving and professional after-sales service.
 
MOLD CLAMPING UNIT
Mold opening & closing with 4 stages control, ejecting with 2 stages control. Clamping and ejection are by liner potentionmeter. Its precision can reach 0.01mm, and control the clam-ping and ejection stroke route accurately. Ejector have function of vibration ejection, ejection atop, multiple ejection pressure and speed of ejection can piecewise set by computer Equipped with hith precision low pressure mold closing protection it can be set directly by monitor, low pressure result is perfect. Toggle is used by auto lubrication system, lubrication setting can be operated moitored on the panel directly And it owns lubrication failure, to machine normal operation.
 
High Precision
A hydrauilc motor drives a planetary gear to ensure perfect and rigid mold heght adjustment.
 
High rigidity
Optimized template design, improve the rigidity and precision of mold open/closing.
 
High response
Increase the speed and saves power from 20%~50% depending upon the molding.
INJECTION UNIT
Improved the precision of the machine and prolong the service life of the machine greatly reduced the consumption! In view of different material and applications we supply variety of screw and barrel for customer choice.

High precision
Injection unit adopts linear guide rail built-in carriage cylinder, and integral casting support, thus enhence its rigidity, and make the compactstructure.
 
High stability
Double-carriage cylinder is adopted to ensure stable injection
 
CONTROL SYSTEM:
The controller is adopting 400M high spdde CPU, which can equip with semiclosure or fully closed system. Plus personality graphic operation interface, curve online testing function and central network connection management. Pmple SPC quality management interface, it is absolutely the best tool to make profit.
Equipped with six stages injection, three stages holding pressure, twostages suck back and the holding pressure potittion switching controls etc, can flexibly adust according to different products. Precise injectionend and holding pressure position switching practice high precistion andhigh stability injection function abopt lineal electrical ruler, precisionreaches 0.01mm, which can accurately control injection strok, it canrecord and display simultaneously samping temperature curve during continuous production process, injection and holding pressure switchingpoint and hooding pressure finishing point. Having the function of historical curve allocation, its precision can reach ±1℃. it also has temperature abnormal & electrical wire disconnection alarmfunction, which is able to control the barrel temp-erature accurately. Screwlow temperature staring protection (cold start) can be prevent screw from damagae accidentally, adjustable preheat temperature keeping and barrel auto heating function, which can arbitrarily set cleaning.
COMPARISON OF POWER CONSUMPTION
DRIVE TECHNOLOGY
Spsystem consist of variable pump & variable speed motor flow (speed) control/ pressure control  Servo Motor
 
TECHNICAL PARAMETERS
  Project Unit YT-2200
Injection Unit Screw diameter mm Φ36 Φ40
Theoretical shot weight cm3 173 214
Shot weight of injection (ps) gram 208 258
ozs 7.3 9.0
Injection pressure kg/cm2 2204 1785
Injection velocity cm3/sec 83 102
Clamping Unit Mould clamping force metrictons 110
Mould clamping stroke mm 350
Mould thickness mm 110-440
Min mould thickness mm 255*220
Distance between tie bar mm 390*340
Mould platen (hxv) mm 590*540
Ejector stroke mm 90
Electrical Equipment Max. Motor power kw 9.4
Temp controller (range)set (0-400 ℃)*4
Others Dimension mm 4800*1100*1800
Oil tank capacity liter 230
Machine weight metric tons 4.2
System pressure kg/cm2 140
Platen dimensions

Note: The output of this product parameter is calculated according to the specific gravity of polystyrene of 1.05, assuming an efficiency of 0.88. As the product is continuously researched and improved, the design changes are subject to change without notice.
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