YS monochrome machine - Energy-Saving Servo Injection Molding Machine

YS monochrome machine

Model number: YS-125

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Support hotline:86-752-6833832

Detailed description

YS series servo energy-saving injection molding machine

Precise clamping system, outstanding efficiency, efficient servo drive, all meet all requirements. Focus on customer products, provide al complete set of technical solutions for customers, and create better investiment returns and customer experience for global customers.

MOLD CLAMPING UNIT

Mold opening & closing with 4 stages control, ejecting with 2 stages control. Clamping and ejection are by liner tranducer. Its precision can reach 0.01mm, and contrlo the clam-ping and ejection stroke route accurately. Ejector have function of vibration ejection, ejection atop, multiple ejection pressure and speed of ejection can piecewise set by computer Equipped with high precision low pressure mold closing protection it can be set directly by monitor, low pressure result is perfect. Toggle is used by auto lubrication system, lubrication setting can be operated monitored on the panel directly. And it owns itself lubrication failure alarm function to ensure the machine operating normally.

High Precision

A hydraulic motor drives a planetary gear to ensure perfect and rigid mold height adjustment.

High rigidity

The optimized design on rigidity mold platen improve the precision of the product.

High response

Increase the speed and saves power form 20%~50% depending upon the molding.

INJECTION UNIT

Improved the precision of the machine and prolong the service life of the machine greatly reduced the consumption!
In view of different material and applications we supply variety of screw and barrel for customer choice.

High precision

Injection unit adopts linear guide rail built-in carriage cylinder, and integral casting support, thus enhence its rigidity, and make the compact structure.

High stability

Double-carriage cylinder is adopted to ensure stable injection.

CONTROL SYSTEM

MH9118 control system, dual CPU inndependent processor controller with high efficiency and stable running speed.
Machine can connect data with OPCUA、MES etc. management software systems to realize intelligent production.
Abundant SPC quality statistics management, effectively improve productivity.

Servo hydraulic driving technology

YS series standard injection machine &Product application

TECHNICAL PARAMETERS

Project		Unit	YS-60			YS-100			YS-130
Injection unit	INJECTION UNIT		150			250			500
	Screw diameter	mm	Φ24	Φ26	Φ30	Φ30	Φ35	Φ40	Φ35	Φ40	Φ45
	Screw L/D ratio	L/D	20	19	18	26	22	20	25	22	20
	Theoretical injection volume	cm³/sec	55	65	86	106	144	188	173	226	286
	Injection weight(ps)	g	49	58	77	95	129	168	154	202	255
		oz	1.7	2.0	2.7	3.3	4.5	5.9	5.4	7.1	9.0
	Injection pressure	kg/cm²	2722	2320	1742	2613	1920	1740	2331	1785	1410
	Plasticizing capacity	g/s	2	3	4	4	7	10	6	9	12
	Screw stroke	mm	122			150			180
	Scrwe speed	rpm	240			267			225
	Injection speed	mm/s	114			101			94
	Injection rate	cm^3/sec	51	60	80	71	97	127	90	118	149
Clamping unit	Clamping force	KN	600			1000			1300
	Mold opening stroke	mm	300			360			410
	Mold thickness range	mm	120-350			100-430			120-490
	Mold heght min.	mm	205*205			234*234			267*267
	Tie bar distance	mm	310*310			360*360			410*410
	Ejector stroke	mm	60			100			100
	Ejector force	KN	27			27			27
Other	Pump motor power	Kw	9.4			12.5			15.5
	Temperature control range	(range)set	(0-400℃)*4			(0-400℃)*4			(0-400℃)*4
	Heater power	kw	3.2			6 18			7 23
	Machine dimension	mm	410010201800			440010351880			491711392026
	Oil tank	L	130			160			160
	Machine weight	ton	2.5			3.5			4.5
	Max. system pressure	kg/cm²	140			140			140
Platen dimensions
Platen dimensions
Machine dimensions

TECHNICAL PARAMETERS

Project		Unit	YS-160			YS-200			YS-260
Injection unit	INJECTION UNIT		600			800			1100
	Screw diameter	mm	Φ40	Φ45	Φ50	Φ40	Φ50	Φ55	Φ50	Φ55	Φ60
	Screw L/D ratio	L/D	24	21	19	23	21	19	24	22	20
	Theoretical injection volume	cm³/sec	274	347	428	358	442	534	471	570	678
	Injection weight(ps)	g	244	309	382	319	394	477	420	509	605
		oz	8.6	10.9	13.5	11.3	13.9	16.8	14.8	17.9	21.4
	Injection pressure	kg/cm²	2205	1742	1411	2333	1890	1562	2394	1979	1663
	Plasticizing capacity	g/s	7	10	14	10	14	18	14	18	24
	Screw stroke	mm	218			225			240
	Scrwe speed	rpm	189			180			180
	Injection speed	mm/s	96			91			89
	Injection rate	cm^3/sec	120	152	188	144	178	215	175	212	253
Clamping unit	Clamping force	KN	1600			2000			2600
	Mold opening stroke	mm	450			510			540
	Mold thickness range	mm	160-550			160-610			160-670
	Mold heght min.	mm	299*299			332*332			380*380
	Tie bar distance	mm	460*460			510*510			580*580
	Ejector stroke	mm	110			130			150
	Ejector force	KN	40			40			54
Other	Pump motor power	Kw	18.7			25.8			28.8
	Temperature control range	(range)set	(0-400℃)*4			(0-400℃)*4			(0-400℃)*4
	Heater power	kw	8.42			11.75			15
	Machine dimension	mm	560810472045			581811432180			676611452215
	Oil tank	L	200			320			400
	Machine weight	ton	5.5			7.5			11
	Max. system pressure	kg/cm²	140			140			140
Platen dimensions
Platen dimensions
Machine dimensions

TECHNICAL PARAMETERS

Project		Unit	YS-320			YS-380			YS-470
Injection unit	INJECTION UNIT		1700			2200			3000
	Screw diameter	mm	Φ60	Φ65	Φ70	Φ65	Φ70	Φ75	Φ75	Φ80	Φ85
	Screw L/D ratio	L/D	23	21	19	23	22	20	22	21	19
	Theoretical injection volume	cm³/sec	791	929	1077	1015	1177	1351	1501	1708	1928
	Injection weight(ps)	g	706	829	961	906	1050	1206	1340	1525	2131
		oz	24.9	29.3	33.9	32.0	37.1	42.5	47.3	53.8	75.2
	Injection pressure	kg/cm²	2191	1867	1610	2195	1893	1649	2050	1801	1596
	Plasticizing capacity	g/s	27	34	43	27	33	41	39	47	56
	Screw stroke	mm	280			306			340
	Scrwe speed	rpm	205			106			150
	Injection speed	mm/s	85			92			93
	Injection rate	cm^3/sec	240	281	326	306	355	408	410	466	526
Clamping unit	Clamping force	KN	3200			3800			4700
	Mold opening stroke	mm	590			645			730
	Mold thickness range	mm	200-650			190-790			250-800
	Mold heght min.	mm	397*397			470*440			530*510
	Tie bar distance	mm	660*660			720*680			820*780
	Ejector stroke	mm	185			200			200
	Ejector force	KN	79			79			99
Other	Pump motor power	Kw	37			47.2			28.8+28.8
	Temperature control range	(range)set	(0-400℃)*4			(0-400℃)*4			(0-400℃)*4
	Heater power	kw	15			21			27.22
	Machine dimension	mm	674017521604			819817522295			830019762405
	Oil tank	L	450			620			940
	Machine weight	ton	12			14			18.5
	Max. system pressure	kg/cm²	140			140			140
Platen dimensions
Platen dimensions
Machine dimensions

TECHNICAL PARAMETERS

Project		Unit	YS-550				YS-650				YS-750
Injection unit	INJECTION UNIT		5100				5900				7400
	Screw diameter	mm	Φ80	Φ85	Φ90	Φ95	Φ85	Φ90	Φ95	Φ100	Φ90	Φ95	Φ100	Φ110
	Screw L/D ratio	L/D	24	23	22	21	23	22	21	20	22	21	20	18
	Theoretical injection volume	cm³/sec	2165	2444	2741	3053	2552	2861	3188	3533	2988	3330	3690	4464
	Injection weight(ps)	g	1933	2182	2446	2725	2278	2554	2845	3153	2667	2972	3293	3984
		oz	68.2	77.0	86.3	96.1	80.3	90.1	100.4	111.2	94.1	104.8	116.2	140.5
	Injection pressure	kg/cm²	2380	2108	1880	1688	2329	2078	1865	1683	2498	2242	2023	1672
	Plasticizing capacity	g/s	47	57	68	79	60	71	84	98	76	89	104	139
	Screw stroke	mm	431				450				470
	Scrwe speed	rpm	152				160				170.8
	Injection speed	mm/s	90				86				76
	Injection rate	cm^3/sec	452	511	573	638	487	545	608	673	484	540	598	724
Clamping unit	Clamping force	KN	5500				6500				7500
	Mold opening stroke	mm	800				900				1000
	Mold thickness range	mm	300-900				350-1100				400-1100
	Mold heght min.	mm	525*525				560*560				626*626
	Tie bar distance	mm	860*860				910*910				980*980
	Ejector stroke	mm	220				220				240
	Ejector force	KN	161				226				209
Other	Pump motor power	Kw	28.8+37				28.8+37				37+37
	Temperature control range	(range)set	(0-400℃)*4				(0-400℃)*4				(0-400℃)*4
	Heater power	kw	3 15				34.25				40.73
	Machine dimension	mm	980920332746				1018920672681				1110119823296
	Oil tank	L	1000				1200				1400
	Machine weight	ton	24				29				40
	Max. system pressure	kg/cm²	170				170				170
Platen dimensions
Platen dimensions
Machine dimensions

TECHNICAL PARAMETERS

Project		Unit	YS-850				YS-1000				YS-1250				YS-1480
Injection unit	INJECTION UNIT		9800				11000				11000				25000
	Screw diameter	mm	Φ95	Φ100	Φ110	Φ120	Φ100	Φ110	Φ120	Φ130	Φ100	Φ120	Φ130	Φ140	Φ130	Φ140	Φ150	Φ160
	Screw L/D ratio	L/D	23	22	20	18	23	21	19	18	21	19	18	17	23	21	20	19
	Theoretical injection volume	cm³/sec	3684	4082	4939	5878	4318	5224	6217	7297	5224	6217	7297	8462	10746	12463	14307	16278
	Injection weight(ps)	g	3288	3643	4408	5246	3853	4663	5549	6512	4663	5549	6512	7553	9591	11123	12769	14528
		oz	116.0	128.5	155.5	185.1	135.9	164.5	195.7	229.7	164.5	195.7	229.7	266.4	338.3	392.3	450.4	512.4
	Injection pressure	kg/cm²	2670	2410	1992	1673	2570	2124	1785	1521	2124	1785	1521	1311	2390	2061	1795	1578
	Plasticizing capacity	g/s	97	113	151	196	110	146	190	241	155	202	256	320	189	236	290	352
	Screw stroke	mm	520				550				550				810
	Scrwe speed	rpm	186				180				191				141
	Injection speed	mm/s	86				88				94				86
	Injection rate	cm^3/sec	611	677	724	975	694	840	1000	1174	894	1063	1248	1448	1138	1320	1515	1724
Clamping unit	Clamping force	KN	8500				10000				12500				14200
	Mold opening stroke	mm	1000				1100				1275				1450
	Mold thickness range	mm	400-1200				400-1300				450-1400				500-1500
	Mold heght min.	mm	625*625				690*690				790*790				845*845
	Tie bar distance	mm	1060*1060				1160*1160				1260*1260				1320*1320
	Ejector stroke	mm	240				300				320				340
	Ejector force	KN	209				262				262				300
Other	Pump motor power	Kw	37+28.8+28.8				37+37+28.8				37+37+37				42+42+31.4
	Temperature control range	(range)set	(0-400℃)*4				(0-400℃)*4				(0-400℃)*4				(0-400℃)*4
	Heater power	kw	46.48				51.2				62.78				76.13
	Machine dimension	mm	1125119823396				1193625352826				1282025352801				1442029403161
	Oil tank	L	1600				1700				1700				2500
	Machine weight	ton	42				50.8				74				84
	Max. system pressure	kg/cm²	170				170				170				170
Platen dimensions
Platen dimensions
Machine dimensions

YS Series Configuration

YS Series Configuration
	Optional
Clamping Unit
Precision clamping Transducer / ejecting Transducer /injection Transducer	●
Platens and toggles using QT500-7A material	●
Reserved thread hole for robot	●
Hydraulic drive gear for mold adjustment	●
Hydraulic and electrical safety protection	●
Wearable manganese steel rail below movable platen	●
Automatic centralized lubrication system	●
Multi ejection funtions	●
Low pressure mold protection	●
T-slot & mounting hole platen	●
Automatic mold thickness adjustment	●
Ejector backward reset function	●
Anti - jamming Buffer Strip on safety door	●
Machine cover on clamping unit fulll closed protection（ top cover for machines lower than 2m）	●
Mechanical safety lock	○
Special mold mounting holes	○
Mold hanger (Max 200T)	○
Mold insulation board	○
Enlarged ejector force and ejector stroke	○
Enlarged Max. mold height	○
Magnetic Platen	○
Ejector backward confirmation funciton	○
Change the fixed plate mould positioning ring	○
Protective baffle between machine base and movable door	○
Injection Unit
Double injection cylinders	●
Low speed high torque hydraulic motor	●
Nitriding alloy steel screw & barrel	●
Cooling device on hopper feeding area	●
Nozzle and barrel multi-section PID temperature control	●
Double carriage movement cylinders	●
Semi enclosed insulation barrel cover, nozzle protection cover	●
Anti-cold start screw protection	●
Automatic purge function	●
Nozzle back and forth movable before and after plasticizing	●
Hopper sliding or scrolling unit（60-450T)	●
Screw speed detection	●
Ceramic heater	○
High speed low torque hydraulic motor	○
Special screw and barrel（Electroplating, alloy, PC, PMMA, PBT, PA,etc）	○
Fan for cooling barrel	○
Spring self-locking nozzle	○
Increase/decrease injection stroke, or screw & barel size	○
Rotating injection unit	○
Infrared heater	○
Position Transducer control on Injection unit	○
Manual centralized grease lubrication pump on injection unit (>550T)	●
Manual centralized grease lubrication pump on injection unit (<550T)	○
Stainless steel hopper	○
Hopper rail (>450T)	○
Hopper rail (<450T)	●
protection device on hopper feeding area	○
Hydraulic system
Third generation servo pump system	●
High precision real-time bypass filter device	○
Low noise energy saving hydraulic circuit	●
Brand hydraulic valve	●
Brand hydraulic seal	●
Differential fast mold clamping oil circuit (>200T)	●
Built-in cooler ( <450T )	●
Mold openning brake oil circuit（mold open back pressure）	●
Automatic detection of oil temperature/high and low temperature alarm	●
Exposed high pressure tubing with explosion - proof chain	●
1 set hydraulic core pull with valve（2 sets for 550T and above )	●
multi-sect water distruibutor with fast plug	●
Plasticizing proportional back pressure control (> 550T)	○
Increase multi-stage oil pumps and motors	○
upgrading plasticizing motor sizes	○
Synchronous ejection, core pulling, and plasticizing	○
High response energy storage servo injection system	○
Multiple core-pulling devices	○
Hydraulic rotary demoulding device	○
Glass tube cooling flow meter	○
Hydraulic oil position sensor	○
Hydraulic safety valve with position feedback	○
Hydraulic safety cam valve	●
Electrical Unit
Forced protection of barrel heating	●
Input and output view screen	●
Automatic heat preservation and automatic heating setting function	●
Injection pressure holding mode: time/position/time+position	●
10-inch TFT LCD display (>550T)	●
8-inch TFT LCD display (<550T)	●
240 groups of large-capacity process parameter storage, USB port	●
Multiple languages	●
Multi-level password protection , operation panel with lock button key	●
Emergency Stop protection of front and rear safety doors	●
Quality data process control interface	●
Production process control (SPC) real-time list interface	●
Reserve a variety of interfaces such as air blowing, pull back protection, etc. (with software, without hardware)	●
Two sets of AC380V/16A three-phase sockets, one set of AC220V/10A multi-function two or three plug sockets	●
Hot runner mould needle valve control	○
China standard Robot electrical interface	○
European standard 67 Robot electrical interface	○
European standard 12 Robot electrical interface	○
Electric safety door (>550T)	●
Two-color warning lights	●
Hot runner mold interface	○
Air-operated sequence valve	○
Electric rotating demoulding interface	○
Adjustable power supply voltage	○
A set of blowing valve device	○
Sets blowing valve device	○
Gas-assisted injection device	○
Central (networked) monitoring system	○
Infrared Grating protection in front and rear safety doors (>550T)	○
Energy consumption display	○
Electric meter	○
electrically heated coil with Solid State Relay	●
Computer system with European brand	○
Direct temperature control for ejection nozzle	○
Rear safety door operation (customer commitment to safety responsibility)	○
The front safety door closes in place and confirms on the screen	○
Main power with Air switch	●
Electric heating master control with AC contactor	●
Isolation transformer	○
Others
Manual	●
Suspension feet	●
Toolbox and tools	●
Mould clamps	●
Special wrench for Nozzle	●
Hydraulic oil	○
Dryer	○
Automatic feeding machine	○
Remarks: ● means the function is standard; ○ means the function is optional;

HORIZONTAL BAKELITE SPECIAL INJECTION MOLDING MACHINE

PRODUCT APPLICATION:
Be used for a variety of thermosetting (Bakelite materia) Bakelite, Tableware, Hand wheel, Bakelite handle, cutlery, panhandle, Pot ears, Knife handle, Bakelite knob, Switch, Oven accessories, Terminals, End button, Meter accessories, Meter shell and etc.

SPECIALIZED INJECTION MOIDING MACHINE FOR FRUIT FRAME

PRODUCT APPLICATION: Product application: Apple frame, mango frame, orange frame, grape frame, etc.
PRODUCT CHARACTERISTICS:
1. Reinforce the Energy-Saving servo Motor system;
2. The Platen, Tie bar and Main parts adopt new design of hardening analysis;
3. Adopt specialized computer controller, machine can run fast and stably, which is 10%-20% faster than the common fruit frame machine of the same type in the market;
4. The lubrication system adopts point-to-point quantitative lubrication system to ensure that every point of lubricated in properly supplied;
5. Adopt specialized Bi-metallic alloy screw for fruit frame machine to extend the service life of screw.

TECHNICAL PARAMETERS

Project		单位Unit	YS-130B		YS-160B		YS-200B		YS-300B
Injection unit	Screw diameter	mm	Φ36	Φ40	Φ40	Φ44	Φ44	Φ50	Φ68	Φ75
	Theoretical injection volume	cm³	163	226	274	331	342	442	1111	1351
	Injection volume	gram	180	250	303	366	378	488	1227	1492
		ozs	4.3	5.9	8.6	10.4	10.8	13.9	35.0	42.5
	Injection pressure	kg/cm²	2035	1470	2205	1822	2440	1890	2006	1648
	Injection speed	mm/s	88		84		90		80
	Injection rate	cm²/sec	92	127	106	128	145	188	291	354
Clamping unit	Closing force	metrictons	128		160		200		300
	Clamping stroke	mm	410		450		510		590
	Mold thickness	mm	120-490		160-550		160-610		200-650
	Recommended minimum mold size	mm	267*367		299*299		332*332		397*397
	Big column inner distance	mm	410*410		460*460		510*510		660*660
	Die size	mm	600*600		670*670		745*745		894*894
	Pallet stroke	mm	100		110		130		185
Electrical Equipment	Electric motor	Kw	14.1		16.5		21.2		31.4
	Temperature control range	(range)set	(0-400℃)*4		(0-400℃)*4		(0-400℃)*4		(0-400℃)*4
	Electric heating capacity	Kw	8.88		11.45		14.4		19.75
Other	Mechanical dimensions（LxWxH）	mm	500010501790		555511001790		608012501860		734014302100
	Oil tank	liter	210		250		340		450
	Machine weight	metrictons	4.5		5.5		7.5		12
	Maximum system pressure	kg/cm²	140		140		140		140

TECHNICAL PARAMETERS

Project		单位Unit	YS-320K	YS-380K	YS-470K	YS-550K
Injection unit	Screw diameter	mm	Φ65	Φ75	Φ85	Φ95
	Theoretical injection volume	cm³	929	1351	1928	3053
	Injection volume	gram	829	1206	1721	2725
	Injection volume	ozs	29.2	42.5	60.7	96.1
	Injection pressure	kg/cm²	1417	1648	1770	1535
	Injection speed	mm/s	106	103	105	107
	Injection rate	cm²/sec	350	453	593	760
Clamping unit	Closing force	metrictons	300	380	470	550
	Clamping stroke	mm	590	645	730	800
	Mold thickness	mm	200-650	190-790	250-800	350-900
	Recommended minimum mold size	mm	397*397	425*415	475*475	525*525
	Big column inner distance	mm	660*660	710*690	760*760	860*860
	Die size	mm	894*894	1000*980	1120*1120	1250*1250
	Pallet stroke	mm	185	200	200	220
Electrical Equipment	Electric motor	Kw	31.4	31.4	42.4	30+30
	Temperature control range	(range)set	(0-400℃)*4	(0-400℃)*4	(0-400℃)*4	(0-400℃)*4
	Electric heating capacity	Kw	19.75	23.05	23.05	27.7
Other	Mechanical dimensions（LxWxH）	mm	734014302100	802015002175	834019202210	935019502220
	Oil tank	liter	450	620	780	1000
	Machine weight	metrictons	12	14	18.5	24
	Maximum system pressure	kg/cm²	140	140	140	140

Note: The output of this product parameter is calculated according to the specific gravity of polystyrene of 1.05, assuming an efficiency of 0.88. As the product is continuously researched and improved, the design changes are subject to change without notice.

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